VFBATTERY REPORT
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Cell & Pack Manufacturing

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Battery Report 2025, page 100: Cell & Pack Manufacturing

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Organizations mentioned or cited on this 2025 report page. A historical mention does not establish current products, availability or endorsement.

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List of Open-Access / Quasi-Foundry Pilot Lines in US Organization

Location / Size

Battery Focus

Fabrication & Build

Testing & Safety

Teardown & Analytics

RIT – Battery Development Center (BDC)

Rochester, NY

Open-access pilot cell manufacturing, testing, and safety validation

Electrodes: slurry mixing + roll-to-roll coating

Cycling: 650+ channels, 0–1000 V, up to 240 kW

Teardown: diagnostic analysis via testing center

Safety: abuse & thermal testing up to ~500 Ah

Analytics: partial in-house

Industry-accessible academic pilot line bridging lab → commercial formats

Electrodes: reel-to-reel pilot coating

Cycling: 500+ channels, 5 V, 30 μA–50 A

Teardown: not marketed

Cells: 18650, 21700, pouch up to 15 Ah

Safety: abuse + ARC testing

Analytics: XRD, DSC/TGA-MS, rheology, EIS

Open-access academic dry-room cell build & test capability

Electrodes: slurry mixing, coating & calendaring

Cycling: 400+ channels

Teardown: not specified Analytics: campus-shared facilities

Rapid prototyping & scale-up for commercialization

Cells: pouch (~80×100 mm, ~10–20 Ah) & 18650 cylindrical

Established ~2014–2015

Cells: pouch (34×50 mm → 250×250 mm), cylindrical

~15–30 staff University of Michigan – Battery Lab

Ann Arbor, MI Established 2015 ~20–30 staff

Binghamton University – NECCES Dry Room

Binghamton, NY Established ~2015

Safety: not specified Cells: pouch assembly line

~15–30 staff

BEACONS (UT Dallas) Richardson / Dallas, TX (UT Dallas) ~15,000 sq ft facility

Dry rooms: 3,500 sf ≤1% RH + 400 sf ≤0.25% RH (same source)

Cycling: formation & aging available (same source)Safety: abuse testing via partners (same source)

Teardown: not specified Analytics: materials characterization via UT Dallas facilities

Extracted from the PDF; charts and images may read imperfectly.

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